Clay roofing tile production line

WEIDA complete set glazed clay roofing tile production line is characterized by high automation, advanced technology, fluid whole production process; the degree of automation could completely compared with the same kind clay roof tile production line of developed countries while the price is just 1/3 of theirs, thus be much appreciated by customer both home and abroad(PRODUCTION VIDEO).

Roofing tile production line

The typical clay roofing tile production technology takes example as below:

Raw material preparation (main 2 kinds):

  1. Three time double shafts mixing, double time high speed roll grinder, aging silo stock material, the whole material preparation is done full automatically.
  2. Raw material dryer (for material moisture over 8%), Raymond grinder, double shaft mixer, the whole material preparation is full automatically.

Clay roof tile extrusion and press: adopt hydraulic multi-bucket excavator uniformly supply material, after double shafts mixer mixed, use 350 clay roof tile vacuum extruder to make the high density green clay roofing tile, by auto clay tile cutting machine cutting and convey them to WYH-100-1 full auto tile press. The clay roofing tile press is Weida patent product and the core equipment of whole clay roof tile production line, it’s equipped with auto manipulator and special die-take off device, the pressure is large and the capacity is high, realized full automatic by joint with back and forth device.

Load brick to drying car (mainly 2 kinds):

  1. Clay roofing tile firing by tunnel kiln: when green tile is ready, it loads to drying car automatically by intelligent loader. According to the set program, it loads the green tile from top to down automatically. The whole process is stable, precise and reliable; solve the problems which need more manual and  clay roof tile quality couldn’t be guaranteed of tradition process.
  2. Clay roofing tile firing by roller kiln: when green tile is ready, it loads to roller dryer by convey roller full automatically, it is more convenient than tunnel kiln firing technology.

Drying, glazing and sintering ((mainly 2 kinds):):

  1. Clay roof tile firing by tunnel kiln: the pressed green clay roofing tile into drying kiln, it out of kiln when after drying, then reverse process of load tile: intelligent un-loader will unload the tile from drying car, and sent to kiln after glazing, and then unload from kiln car and auto packing when it finished sintering. The whole process realized full automatic.
  2. Clay roof tile firing by roller kiln. The pressed green tile will enter multi-layer roller dryer by convey rollers automatically, it only need around 2~4 hours drying the moisture from 18% to 1 %,  then the drying tiles will enter roller kiln firing.

Clay roof tile machine list for daily out put 25000pcs first class glazed clay roofing tile production line

S/N

NAME

MODEL

QTY

Raw material preparation

1

Double layer mixer

WDSJ

1 set

2

Box feeder

TCIW15

1 set

3

Box feeder

TCIW5

3 set

4

Firstly coarse pulverize roller crusher

GS800X600

1 set

5

Secondary fine pulverized roller crusher

GS800X60

1 set

6

Double shaft mixer

SJ240X60

4 set

Extruder and press forming system

7

High strength double shaft mixer

WDH

1 set

8

Clay roofing tile vacuum extruder

TCJ350

3 set

9

Auto clay roofing tile cutting machine

WDQ-2

3 set

10

Auto enter tile system

WDJW-1

2 set

11

Auto clay roofing tile press

WDJ100-1

2 set

12

Manual tile press

WY40-1

2 set

13

Auto load tile into drying car system

WDZ-1

1 set

14

Auto unload from drying car system

WDX-1

1 set

15

Auto enter hang-tile system

WDSGW-1

1 set

16

Ball mill

TQ-1.0

2 set

17

Glaze vibrating screen

JDS-1

3 set

18

Glaze slurry barrel stirrer

JBT1200

3 set

19

Auto rotary hang tile system

WDGW-1

1 set

20

Auto glazing machine

WDSY-1

1 set

21

Manual glazing machine

2 set

22

Chain drive and conveyor

L500

1 set

23

Cradle device

1 set

24

Belt conveyor

12 set

Drying and sintering

25

Firstly tunnel dryer

6X90m

90m

26

Drying car

2X2.4m

400 set

27

Tile tray

310X310

30000 set

28

Hot-blast stove

1 set

29

Secondary dryer

60m

60m

30

High temperature tunnel kiln

126m

126m

31

High temperature kiln car

110set

110 set

23
8月
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