Auto Clay Roofing Tile Production Line

Basic Technological Process of Clay Roofing Tiles Production

Raw Material Preparation

Clay Material : Forklift loading the raw material → Box feeder feeding →Belt Conveyor → Ball mill milling clay to slurry → Slurry mixing → Pumping to filter press → Filter press making clay plate → Belt conveyor delivering clay plate → double shaft granulator → belt conveyor delivering clay granules→ aging

Clinker part(include waste tiles): Jaw crusher→ Hammer crusher →Roller screen→Silo→Batching→Double shaft mixer

 

Forming:

Main tiles: Aging room → Forklift load the raw material → Box feeder → Belt conveyor → Double shaft granulator → Belt conveyor → Forming extruder → Cutting machine → Auto tile enter machine → Auto tile press → Auto tile exit machine→ Auto load to drying car

Accessories: Aging room → Forklift load the raw material → Box feeder → Belt conveyor → Double shaft granulator → Belt conveyor → Forming extruder → Cutting machine → Semi-auto tile press → Manual load to drying car

 

Production process of drying and firing:

Main tile: Auto load to drying car →Nature drying → First drying kiln → Auto glazing line → Manual load kiln car  → Secondly drying kiln → Tunnel kiln firing → Unloading the product → inspection and packing

Accessories: manual load to drying car →Nature drying → First drying kiln → Manual glazing machine → Basket return line → Manual load kiln car  → Secondly drying kiln → Tunnel kiln firing → Unload the product → Inspection and packing

 

Main Machinery List
S/N Name Model Qty Unit Remark
1 Box feeder TCIW-20 2 Set
2 Ball mill TQ-20 3 Set
3 Balance mixer TCJJ450 3 Set
4 Vibrating screen ZS600*900 3 Set For raw material
5 Plunger pump WDB-200B 3 Set
6 Filter Press WD75K 12 Set
7 High strength granulator SJQ280*32 3 Set One is 55Kw, another 2 is 37Kw
8 Box feeder TCIW-5 1 Set
9 Extruder TCJ350 2 Set
10 Vacuum pump X-25 2 Set
11 Cutting machine WDQ-2 2 Set
12 Auto Tile Enter machine WDJ-2 1 Set
13 Auto tile press WDSY-100 1 Set
14 Auto tile exit machine WDCW-2 1 Set
15 Hydraulic tile Press YB31-60 2 Set
16 Main tile moulds 2 Set
17 Accessories tile moulds 6 Set
18 Glaze ball mill TQ-1 3 Set Include lining and ball,
19 Glaze ball mill TQ-3 1 Set Include lining and ball, platform prepare by customer
20 Pneumatic pump WDN-2 3 Set
21 Balance mixer TCJJ150 3 Set Slurry tank prepare by customer
22 Glaze barrel mixer WD1600 2 Set prepare by customer
23 Vibrating screen ZS600*900 3 Set For glaze
24 auto glazing line WDSY-1 1 Line
25 Manual glazing machine WDSY-2 2 Set
26 Basket return-line 1 Line 230M
27 Return-platform 4 Set prepare by customer
28 Firstly drying kiln 90M 1 Line 4 channel
29 Second drying kiln 42M 1 Line
30 Tunnel kiln 130M 1 Line
31 Oil pressure pusher T15/T9 6 Set
32 Manual trailer WDST20/15 6 Set
33 Auto ferry car WDTC240 3 Set
34 12#orbit 2000 M
35 Drying car 2000*1350mm 75 Set
36 Auto drying car 2250*1800mm 176 Set
37 Auto drying car frame 2250*1800mm 2288 Set
38 Plastic Tile Tray of Auto Drying car frame 45760 Pcs
39 Chain transmission device WZX25-8 2 Set
40 Steel pulling device WZX25-6/7 7 Set
41 Tile tray conveyor WZX25-3 1 Line
42 Auto tile-frame loading machine WDMZ12 2 Set
43 Auto tile loading machine WDXP360 2 Set
44 Kiln car 1500*2180mm 145 Set
45 Kiln ware 1 Lot
46 Belt conveyor

Remark: Above proposal is only for reference purpose! Every line should be customized according to acutal situtation include  Raw material condition, tile specification,  fuel and water condition etc.

Contact with our sales & support team for quick answers on product features, pricing and more.

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