Quartz Surface Production Line

Basic Technological Process of quartz surface

Ingredients → Raw material mixing and kneading → Extrusion molding → cutting → Pre-curing → Steam curing → Polishing and grinding (deep processing) → Laminating → Packaging

Introduction of production process

Raw material storage: store various raw materials in different bins. The main equipment required is silo, dust collector, etc.;

Raw material weighing ratio: Weigh various raw materials in batches according to the established process formula parameters. The main equipment required includes weighing bin, screw feeder, intermediate bin, etc.;

Raw material mixing: The weighed raw material is mixed with the liquid raw material to make it into a mixture. The main equipment required is a mixer, belt conveyor, liquid filling system, etc.;

Kneading: The mixture is kneaded to increase plasticity and meet extrusion requirements. The necessary equipment is a kneader, etc.;

Extrusion molding: The raw materials automatically enter the vacuum extruder, and the wet body is extruded through a specific die. The main equipment required is vacuum extruder, vacuum pump, water cooler, mold, etc.;

Cutting: The continuously extruded wet body is automatically cut to the required length online and enters the tray. The main equipment required are automatic cutting system, electric roller table, tray, etc.;

Pre-curing: The wet green body placed on the pallet is stacked on the maintenance truck through a special manipulator, and enters the curing room for pre-curing. After completion, the pallet is automatically unloaded and the green body is stacked. The main equipment required includes loading and unloading manipulators, transfer trucks, mobile frames, maintenance rooms, etc.;

Steam curing and curing: the pre-cured wool board enters the steam curing kettle for high-pressure curing, and the board is automatically unloaded after completion. The main equipment required includes steaming frame, steaming kettle, manipulator and other equipment;

Deep processing: Deep processing the rough board to make it meet the size requirements and brightness requirements. The main equipment required is a manipulator, a calibrating machine, a trimming machine, a polishing machine, an ultra-cleaning machine, a laminating machine, a connecting roller table, etc.;

Packing: Pack the product into storage.

Main machinery list

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